Reduce your costs: Increase your competitiveness

Eight simple questions:

  • How many bars do you cut a year?
    • Are your material costs going down?
  • How many blanks and billets in the form of chips (kerf) do you pay someone to haul away every week?
    • Is it getting easier and cheaper to dispose of the chips?
  • How many saw blades do you replace every year?
    • Are they getting cheaper?
  • Are you satisfied with the way you begin the initial step in your manufacturing process?
    • Is it time for a change?

Our customers know why the Hydropulsor Advantage is a sound economic strategy in an increasingly competitive global economy. Hydropulsor high velocity impact cutoff equipment gave them their edge in improved quality, and has contributed significantly to a reduction in their overall manufacturing burden while significantly increasing their production rate .

How does a Hydropulsor HVCU system contribute to a company's profit? Consider these benefits, and how any or all of them would contribute to your own company's profit.

  • Faster than saws and better than shears, our HVCU cutoff equipment provides you with a combination of extreme production rates and extraordinary product quality.
  • No fumes to filter out of the air
  • No coolants to stock, handle and dispose of - our machines aren't just painted green - they are green!
  • No saw blades to stock, replace and dispose of.
  • Reduce your waste significantly and eliminate your kerf - as the cost of metal goes up, so does the cost of your scrap and waste product

Watching mole hills become mountains
While material loss to something as simple as a single saw cut may seem small on a per bar basis, in a year, it can amount to a major loss of material and can cut deeply into your profit. For example,

  • One six meter bar X 70 mm diameter
  • Cut into 150 mm long blanks or billets with a 5.5 mm thick blade
  • Produces 220 mm of scrap in the form of chips (almost 1.5 blanks) for every bar. These chips and the coolant contributes nothing to your process but simply steals your profit and becomes part of your environmental headache.
 

A study of comparable quality cutting surfaces and methods shows considerable cost savings in high velocity impact cutting.

The diagram above shows that the relative cost for high velocity cutting is set at 1.0 when cutting bars with a diameter of 10 mm. When cutting using a band saw, the relative cost is 3 times as high and when cutting using a circular saw it is just over 15 times as high.

 

Ever wonder what happened to your profit?
At Hydropulsor, we believe that when cutting metal, the only thing you should have to reclaim is your profit! Remember, with Hydropulsor's high velocity impact cutoff systems, you not only eliminate your chips and kerf and all the cost of disposing of it, but you get to eliminate your stock of coolants, and your sawblades.

 

© MMVIII Hydropulsor, All Rights Reserved. | Site Map | Legal | Site design by SmartART