Machine Specifications

Hydropulsor manufactures standard cutoff equipment to cut from 3 mm to 70 mm in diameter or equal radial cross-sections. Each machine is capable of cutting a variety of metal types and grades in round or profile with quality end cuts, no coolants, no kerf, no burrs, and minimal work hardening.

Each machine can be equipped with coil feeders and straighteners, or bar feeders and can be provided as a turn-key system or a standalone machine.

The machine models are numbered according to their respective maximum diameters.

HYP30-15 Click to expand or collapse

WORKPIECE DIAMETER

Wire, bar or profile with equivalent cross-section:         Max. 15 mm     Min. 5 mm

CAPACITY AND LENGTH TOLERANCE

WIRE CUTTING: Equipped with sensor-positioned hydraulic feeder compatible with bar magazine

Speed (Capacity):

≥ 300 blanks per minute at < 25 mm (length)
≥ 250 blanks per minute at <50 mm (length)

Length Tolerance

≤ ±0.08 mm at blank length of 75 mm

BAR CUTTING: Equipped with sensor-positioned hydraulic feeder compatible with bar magazine

Speed (Capacity):

≥ 200 blanks per minute at < 25 mm (length)
≥ 175 blanks per minute at < 50 mm (length)

Length Tolerance

≤ ±0.1 mm at blank length of 50 mm

STROKE AND FEEDER

Single Feed :

Maximum 230 mm

Length Adjustment:

From operator panel

TOOLS

Cut-off tools:

1 pair of dies per cross-section and profile

Grippers:

1 set (2 pair of grippers)

Inlet Guide:

1 set per cross-section and profile

Brakes: (bar feed only)

1 set per cross-section and profile

Time for tool change :

2 - 10 minutes

OPERATOR PANEL (SIEMENS)

Control and supervision of:
  • Number of blanks made
  • Order complete
  • Lack of material
  • Oil temp/pressure/level
  • Alarm indication
Panel with push-buttons for:
  • Start-stop of the hydraulic pump
  • Auto/man mode
  • Emergency stop

DIMENSIONS

Cutting unit:

Width:    1 200 mm
Length:  2 100 mm
Height:   1 630 mm

Centerline, cutoff:

Height:   1 000 mm

WEIGHT

Hydropulsor HYP30-15

Approx. 1 950 kg

MAINS

Voltage:

3x400V, 50Hz

Power requirements total:

38 kW max

Air-pressure:

0.1 m3/min at pressure 6 bar

HYDRAULICS

Water cooler:

30 l/min at pressure 3-4 bar

Pressure:

160 bar

Power:

33 kW max (intermittent duty)

Flow rates:

105 l/min

Tank:

Approx 250 l

OPTIONS

  • Sound insulation
  • Air cooler instead of water cooler for hydraulics
  • Telephone modem for remote machine supervision
  • Measurement system
    - HYP3001: General measuring system for machine parameters.
    - HYP3002: Performance and supervision.
  • Bar magazine for diameter 3 - 40 mm
  • Roller straightener
  • Pay-off reel with or without power

Integration of customer-delivered options by agreement.

OTHER

Anti-vibrators:

Part of delivery (standard?)

Colour, standard:

Green and black
(or customer order)

* Specifications subject to change without notice.

HYP30-25 Click to expand or collapse

WORKPIECE DIAMETER

Wire, bar or profile with equivalent cross-section:         Max. 25 mm     Min. 10 mm

CAPACITY AND LENGTH TOLERANCE

WIRE CUTTING: Equipped with sensor-positioned hydraulic feeder compatible with bar magazine

Speed (Capacity):

≥ 180 blanks per minute at < 50 mm (length)
≥ 160 blanks per minute at < 75 mm (length)

Length Tolerance

≤ ±0.1 mm at blank length of 50 mm

BAR CUTTING: Equipped with sensor-positioned hydraulic feeder compatible with bar magazine

Speed (Capacity):

≥ 160 blanks per minute at < 50 mm (length)
≥ 140 blanks per minute at < 75 mm (length)

Length Tolerance

≤ ±0.12 mm at blank length of 50 mm

STROKE AND FEEDER

Single Feed :

Maximum 400 mm

Length Adjustment:

From operator panel

TOOLS

Cut-off tools:

1 pair of dies per cross-section and profile

Grippers:

1 set (2 pair of grippers)

Inlet Guide:

1 set per cross-section and profile

Brakes: (bar feed only)

1 set per cross-section and profile

Time for tool change :

2 - 10 minutes

OPERATOR PANEL (SIEMENS)

Control and supervision of:
  • Number of blanks made
  • Order complete
  • Lack of material
  • Oil temp/pressure/level
  • Alarm indication
Panel with push-buttons for:

 
  • Start-stop of the hydraulic pump
  • Auto/man mode
  • Emergency stop

DIMENSIONS

Cutting unit:

Width:    900 mm
Length:  1000 mm
Height:   2600 mm

Centerline, cutoff:

Height:   1000 mm

WEIGHT

Hydropulsor HYP30-15

Approx. 8000 kg

MAINS

Voltage:

3x400V, 50Hz

Power requirements total:

48 kW max

Air-pressure:

0.1 m3/min at pressure 6 bar

HYDRAULICS

Water cooler:

30 l/min at pressure 3-4 bar

Pressure:

180 bar

Power:

43 kW max (intermittent duty)

Flow rates:

130 l/min

Tank:

Approx 350 l

OPTIONS

  • Sound insulation
  • Air cooler instead of water cooler for hydraulics
  • Telephone modem for remote machine supervision
  • Measurement system
    - HYP3001: General measuring system for machine parameters.
    - HYP3002: Performance and supervision.
  • Bar magazine for diameter 3 - 40 mm
  • Roller straightener
  • Pay-off reel with or without power

Integration of customer-delivered options by agreement.

OTHER

Anti-vibrators:

Part of delivery (standard?)

Colour, standard:

Green and black
(or customer order)

* Specifications subject to change without notice.

HYP30-40 Click to expand or collapse

WORKPIECE DIAMETER

Bar or profile with equivalent cross-section:         Max. 40 mm     Min. 15 mm

CAPACITY AND LENGTH TOLERANCE

BAR CUTTING: Equipped with sensor-positioned hydraulic feeder compatible with bar magazine

Speed (Capacity):

≥ 140 blanks per minute at < 50 mm (length)
≥ 120 blanks per minute at < 75 mm (length)

Length Tolerance

≤ ±0.12 mm at blank length of 50 mm

STROKE AND FEEDER

Single Feed :

Maximum 600 mm

Length Adjustment:

From operator panel

TOOLS

Cut-off tools:

1 pair of dies per cross-section and profile

Grippers:

1 set (2 pair of grippers)

Inlet Guide:

1 set per cross-section and profile

Brakes: (bar feed only)

1 set per cross-section and profile

Time for tool change :

Approximately 15 minutes

OPERATOR PANEL (SIEMENS)

Control and supervision of:
  • Number of blanks made
  • Order complete
  • Lack of material
  • Oil temp/pressure/level
  • Alarm indication
Panel with push-buttons for:
  • Start-stop of the hydraulic pump
  • Auto/man mode
  • Emergency stop

DIMENSIONS

Cutting unit:

Width:    2400 mm
Length:  3600 mm
Height:   3790 mm

Centerline, cutoff:

Height:   1500 mm

WEIGHT

Hydropulsor HYP30-15

Approx. 11000 kg

MAINS

Voltage:

3x400V, 50Hz

Power requirements total:

53 kW max

Air-pressure:

0.1 m3/min at pressure 6 bar

HYDRAULICS

Water cooler:

60 l/min at pressure 3-4 bar

Pressure:

180 bar

Power:

48 kW max (intermittent duty)

Flow rates:

150 l/min

Tank:

Approx 400 l

OPTIONS

  • Sound insulation
  • Air cooler instead of water cooler for hydraulics
  • Telephone modem for remote machine supervision
  • Measurement system
    - HYP3001: General measuring system for machine parameters.
    - HYP3002: Performance and supervision.
  • Bar magazine for diameter 3 - 40 mm
  • Roller straightener
  • Pay-off reel with or without power

Integration of customer-delivered options by agreement.

OTHER

Anti-vibrators:

Part of delivery (standard?)

Colour, standard:

Green and black
(or customer order)

* Specifications subject to change without notice.

HYP30-70 Click to expand or collapse

WORKPIECE DIAMETER

* Under construction

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